| Production PAWR10 Guidelines | Update Time: 2025.09.01 | Version Number: V1.0 |
¶ 1. Material Introduction
¶ 1.2 Overview
Production PAWR10 is a high-wear-resistance, high-toughness wear-resistant material that offers good adaptability for scenarios requiring high wear resistance, such as BJD (Ball-Jointed Dolls) and movable action figures. It features certain strength and toughness, strong aging resistance characteristics, and special surface treatment that can reduce layer lines and minimize polishing processes, meeting direct production and delivery requirements for end products.
¶ Recommendations on Applications
Blocks, BJD (Ball-Jointed Dolls), movable action figures, and other movable structural components.
¶ 1.3 Performance
| UltraPrint-Production PAWR10 Basic Performance Parameter Table | |||
|---|---|---|---|
| Categories | Properties | Criteria | Value |
| Rigidity | Tensile strength (MPa) | ASTM D638 | 34 |
| Flexural strength (MPa) | ASTM D790 | 58 | |
| Flexural modulus (MPa) | ASTM D790 | 1300 | |
| Impact Strength (Notched) (J/m) | ASTM D256 | 64 | |
| Essential Work of Fracture (J/m(2)) | ISO 20795 | 4300 | |
| Heat resistance | Heat deflection temperature (0.45Mpa) (℃) | ASTM D648 | 53 |
| Material Properties | Hardness (Shore D) | ASTM D2240 | 81 |
| Pencil hardness | GB/T 6739 | 2H | |
| Viscosity (mPa·s) | ASTM D4212 | 373 | |
| Water sorption (%) | ASTM D570 | 2.5 | |
| Aging Test | High-temperature thermal aging 1600h (equivalent to 1-year outdoor aging) | YY/T0681.1 | Passed test |
| UV aging 200H (equivalent to 3 years indoor, 1 year outdoor) | ASTM G154 | Passed test | |
Note: The above properties were tested with the HeyGears UltraCraft Cure in high-performance curing mode.
¶ 2. Design Suggestions
| Construction performance | |
|---|---|
| Item | Regular Resin Tank |
| Min. gap width (mm) | 0.3 |
| Min. overhang length (mm) | 1.6 |
| Min. no-support offset (°) | 25 |
| Wall thickness (mm) | With baffle: 0.16 Without baffle: 0.16 |
| Min. hole diameter (mm) | 1 |
| Min. pillar diameter (mm) | 0.5 |
Note: The table presents the design requirements to guarantee at least the minimum construction performance of the material. Design parameters below them would lead to detail missing or print failure.
¶ 2.1 Recommended Design Parameters
Recommended design values for stable printing dimensions with regular and pulsing release resin tanks.
¶ 2.1.1 Thickness of Thin-Wall Structures
| Recommended Value | |||
|---|---|---|---|---|
| Thin wall area (mm²) | 55 | 1010 | 50*50 | |
| Min. thickness of wall that provides support (mm) | 0.6 | 1.0 | 1.5 | |
| Min. thickness of wall that does not provide support (mm) | 0.6 | 1.0 | 1.5 | |
| Typical scenarios: | 1. Consumer electronics enclosure dimensions, structural components; Figurine thin wall dimensions; | |||
| Testing method by HeyGears: | 1. The test was finished within 2 hours after part removal and washing; 2. The printed object was visually inspected (from thinnest to thickest) whether it was intact with no obvious deformation or misalign lines; | |||
¶ 2.1.2 Hole
|
|
Types: | Straight, bent, blind | ||||
|---|---|---|---|---|---|---|
| Hole Depth (mm) | 2 | 10 | 30 | 40 | 50 | |
| Min. inner diameter of straight hole (mm) | 0.3 | 0.35 | 0.35 | 0.4 | 0.5 | |
| Min. inner diameter of bent hole (mm) | 1.2 | 1.2 | 1.2 | 1.2 | 1.2 | |
| Min. inner diameter of blind hole (mm) | 0.5 | 0.75 | 0.75 | 0.75 | 0.75 | |
| Typical scenarios: | 1. Earphone guide ports, charging ports; 2. Small tubes, character details; 3. Industrial assembly; | |||||
| Testing method by HeyGears: | 1. All holes were completely cleaned (might need washing and blowing 3-5 times); 2. Straight holes: Directed the light source at the holes from one end, inspected at the other end if the light could be seen, recorded minimum value; 3. Blind holes: Pointed a wire through the holes to see if it can reach the bottom, recorded minimum value; 4. Bent holes: Used air gun or injector to blow in the holes from one end, inspected if the holes were ventilated, recorded minimum value. | |||||
¶ 2.1.3 Pillar
|
| Types: | Pillars providing supports and not providing supports | ||||
|---|---|---|---|---|---|---|
| Height (mm) | 7 | 10 | 20 | 40 | 50 | |
| Min. diameter of pillar providing supports (mm) | 0.4 | 0.4 | 0.5 | 0.7 | 0.8 | |
| Min. diameter of pillar not providing supports (mm) | 0.3 | 0.3 | 0.5 | 0.6 | 0.9 | |
| Typical scenarios: | 1. Positioning pins, assembly positions; 2. Model details, pipes, fingers; 3. Comb, syringe-like slender structural models; | |||||
| Testing method by HeyGears: | 1. The test was finished within 2 hours after part removal, washing and curing; 2. The printed object was visually inspected (can also be taken down for observation) whether it was intact with no obvious deformation or misalign lines; 3. The minimum data that passed the test was recorded. | |||||
¶ 2.1.4 Width of Raised & Depressed Details
| Types: | Raised and depressed details |
|---|---|---|
| Depth (mm) | 0.24 | |
| Min. width of depressed details (mm) | 0.2 | |
| Min. width of raised details (mm) | 0.1 | |
| Typical scenarios: | 1. Tagged text; 2. Texture structures on models; | |
| Testing method by HeyGears: | 1. The test was finished after part removal, washing and curing; 2. The printed object was visually inspected whether the details were intact and clear with no obvious missing; 3. The minimum data that passed the test was recorded. |
¶ 2.1.5 Drain Hole
| Types: | Any type of drain holes in hollowed structures | ||
|---|---|---|---|---|
| Area size (mm²) | 1010 | 2020 | 30*30 | |
| Min. diameter of drain hole (mm) | 1 | 1.5 | 1.5 | |
| Typical scenarios: | 1. Hollow drain holes; | |||
| Testing method by HeyGears: | 1. The test was done during part removal and washing process (after washing and blowing 5 times); 2. The printed object was visually inspected whether the drain holes were cleaned completely, with no resin leakage, and no obvious misalign lines on surface; 3. The minimum data that passed the test was recorded. | |||
¶ 2.1.6 Acute Angle
| Types: | Acute parts of various wall thickness | ||||
|---|---|---|---|---|---|---|
| Wall thickness (mm) | 1 | 2 | 3 | 4 | 5 | |
| Smallest acute angle (°) | 10 | 15 | 5 | 5 | 5 | |
| Typical scenarios: | 1. Acute angle structures | |||||
| Testing method by HeyGears: | 1. The test was finished within 2 hours after part removal and washing; 2. The printed object was visually inspected (tip areas) whether it was intact with no obvious deformation or misalign lines; 3. The minimum data that passed the test was recorded. | |||||
¶ 2.1.7 Gap
| Types: | Gaps between curved surfaces and flat surfaces | ||
|---|---|---|---|---|
| Depth/Height of curved part (mm) | 5 | 10 | 15 | |
| Gap width (mm) | 0.35 | 0.35 | 0.35 | |
| Depth/Height of flat part (mm) | 5 | 10 | 20 | |
| Gap width (mm) | 0.35 | 0.35 | 0.35 | |
| Typical scenarios: | 1. One-piece structure models (gears, miniature architecture); 2. Surface details, texture structures; | |||
| Testing method by HeyGears: | 1. The test was finished within 2 hours after part removal and washing (no curing); 2. The printed object (assembly) was visually inspected whether it could be separated completely; 3. The minimum data that passed the test was recorded. | |||
¶ 2.2 Gap in Connections
| Gap in Connections
| Types: | Fit, tight, loose | |||
|---|---|---|---|---|---|
| Image | Shapes | Tight (mm) | Fit (mm) | Loose (mm) | |
| Square | 0.18 | 0.20 | 0.25 | |
| Circle | 0.13 | 0.18 | 0.23 | |
| Ball | 0.15 | 0.2 | 0.25 | |
| Polygonal | 0.2 | 0.25 | 0.3 | |
| C-shaped/U-shaped | 0.13 | 0.18 | 0.23 | |
| Testing method by HeyGears: | 1. Test was done after part removal, washing and curing. 2. Column-shaped connection structures were taken out from the sprue. 3. The structures were assembled, from the loosest ones to the tightest ones (the order might differ due to subjective thoughts); 4. Data was recorded according to the assembly results. | ||||
¶ 2.3 Tolerances
| Printed dimensions and tolerances |
|
Types: | Arbitrary Structure | ||
|---|---|---|---|---|---|
| Printed dimensions (mm) | 20 | 50 | 100 | ||
| Tolerance (mm) | ±0.1 | ±0.1 | ±0.15 | ||
| Testing method | 1. Not considering thin wall and special structure conditions; 2. Measured within 2H after printing, washing and curing; 3. Printing parameters were the same when using Pulsing Release Resin Tank and regular resin tank; | ||||
¶ 3. Process and Configuration
¶ 3.1 Support Parameters
| Support parameters (printing with regular resin tank) | ||
|---|---|---|
| Support areas | Parameter items | Default values |
| Support body | Lift height (mm) | 5 |
| Trunk diameter (mm) | 0.9 | |
| Overhang angle (°) | 40 | |
| Support density | Anchor distance (mm) | 2 |
| Border anchor distance (mm) | 2 | |
| Connection | Top diameter (mm) | 0.36 |
| Length (mm) | 1.5 | |
| Contact | Contact shape | sphere |
| Diameter (mm) | 0.5 | |
| Embedded depth (mm) | 0.3 | |
¶ 3.2 Parameters for Slicing in Other Slicer Software (Not Recommended)
| Chitubox (printing with regular resin tank) | ||
|---|---|---|
| Support areas | Parameter items | Default values |
| Basic config. | Z lift height (mm) | 5 |
| Raft shape | Cross grid | |
| Raft thickness (mm) | 2.0 | |
| Overhang angle (°) | 50 | |
| Support density | Anchor distance (mm) | 2.0 |
| Connection | Top diameter (mm) | 0.4 |
| Connection length (mm) | 2 | |
| Trunk Diameter (mm) | 2 | |
| Contact | Contact shape | Sphere |
| Diameter (mm) | 0.8 | |
| Embedded depth (mm) | 0.4 | |
| Voxeldance Tango (printing with regular resin tank) | ||
|---|---|---|
| Support areas | Parameter items | Default values |
| Basic config. | Z lift height (mm) | 5 |
| Raft shape | Convex hull | |
| Raft thickness (mm) | 1.5 | |
| Overhang angle (°) | 50 | |
| Support density | Anchor distance (mm) | 2.2 |
| Connection | Top diameter (mm) | 0.4 |
| Connection length (mm) | 2 | |
| Trunk Diameter (mm) | 1.5 | |
| Contact | Contact shape | Sphere |
| Diameter (mm) | 0.8 | |
| Embedded depth (mm) | 0.5 | |
Note: Third-party supports cannot enjoy HeyGears' independent print strategies and cannot guarantee printing success rate. It's advised to use more conservative parameters for printing tests.
¶ 3.3 Washing
| Material | Cleaning devices | Recommended process | ||
|---|---|---|---|---|
| Washing settings | Cleaning solution | Washing time | ||
| PAWR10 Creamy Wear-resistant High-toughness Resin | HeyGears UltraCraft Wash | Rotation speed 180r/min | 95% alcohol | 3mins rough wash + 2min fine wash |
| Ultrasonic cleaning | Power 240Kw | 95% alcohol | 3mins rough wash + 2min fine wash | |
Note 1: Rough wash refers to the behavior of washing off most liquid resin on the printed object with used alcohol (used for more than 3 batches of prints); Fine wash refers to the behavior of well cleaning details of the printed object with clean alcohol (used for less than 3 batches of prints).
Note 2: After completing fine wash, it's advised to blow dry the print with compressed air or bake it dry in a baker at 50℃ for 10min. Avoid excessive alcohol immersion, which might impact the material's performance and cause dimensional deformation. The total alcohol immersion time should not exceed 10min.
¶ 3.4 Curing
| Material | Curing modes | Recommended processes | ||
|---|---|---|---|---|
| Heat or not | Curing media | Setting | ||
| PAWR10 Creamy Wear-resistant High-toughness Resin | High-performance Curing | No | Water | Underwater curing 60min |
Note: Cure the print with HeyGears UltraCraft Cure. It's advised to send the curing job from HeyGears Blueprint to the device first and then start curing on the device, as the job sent from Blueprint would enjoy a more advanced curing process and have an even better curing result.
¶ 4. Precautions
¶ 4.1 Precautions and Warnings
- Please make sure to keep on protective wear (protective gloves and goggles) during the process.
- Please avoid direct contact with liquid resin or the print parts after curing, to prevent irritation to the eyes or skin (which might cause sensitization).
- If the product gets into the eyes, rinse immediately with clean water and contact a doctor.
- If the product contacts with your skin, rinse immediately with clean water and wash thoroughly with soap.
- The product should only be used after training by qualified personnel.
- After each use, please be sure to immediately close the bottle cap to keep the bottle sealed.
- Before use, please shake the resin well and it's recommended to stir the resin in the resin tank before printing, to ensure that there is no significant sediment of the color powder.
- After pouring into the resin tank, the resin should be kept away from light. If not printed for 3 days, the resin should be filtered and poured back into the resin bottle, avoiding staying for more than 7 days in the resin tank to prevent moisture absorption and degradation, which could lead to print failures.
¶ 4.2 Storage and Transportation
- The product should be stored in an indoor environment with a temperature of 15°C ~ 28°C, free from corrosive gases, well-ventilated, and protected from high temperatures, humidity, and direct sunlight.
- The product should be transported in an environment with a temperature of 0°C ~ 45°C, and during transportation, it should be protected from heavy pressure, direct sunlight, and exposure to rain or snow.
- The shelf life of the product is 24 months.
¶ 4.3 Disposal
Please refer to the MSDS for precise information. Liquid resin should not be directly discharged. Please allow it to be fully cured into a solid under sunlight before disposing of it according to local regulations.